Navvies, Rails, and Cuttings: How The Moor Row Railway Was Built
If you stand in the quiet village of Moor Row today, it is hard to imagine it as the beating heart of an industrial empire. Yet, in the late 1800s, this was the "Spaghetti Junction" of the North. From this single point, railway lines spread out like the tentacles of a great iron octopus, gripping the West Cumbrian landscape to extract its "Red Gold" - the high-grade haematite ore that built the modern world.
The Architects: Planning the Hub
The transformation began in 1854 with the Whitehaven, Cleator and Egremont Railway (WC&ER). They saw a landscape locked in by hills and mud and envisioned a high-speed mineral corridor. To design it, they hired engineers like John Sanderson, a man who had to solve a complex puzzle: how to merge four major lines into one small village without causing a permanent traffic jam of steam and ore.
By the 1870s, the competition heated up with the Cleator and Workington Junction Railway (C&WJR). This wasn’t just about transport; it was a "railway war" between the mine owners (the Ironmasters) and the established rail monopolies. This rivalry is what forced the construction of even more "tentacles," turning Moor Row into a maze of signals and points.
The Contractors: Men of Iron
The physical burden of building these lines fell to legendary contractors like Harrison Hodgson. Based in Workington, Hodgson was a man who specialised in the "impossible."
When the lines needed to reach the high-altitude mines at Kelton Fell, Hodgson’s men didn't just build a track; they built a mountain-climbing machine. They pushed the rails up to 800 feet above sea level, requiring massive embankments that still dominate the skyline today. Hodgson was paid tens of thousands of pounds - millions in today’s money - just to move the earth for a few miles of track.
The Anatomy of a Cutting: Blasting the Fells
How did they move millions of tons of Cumbrian rock before the age of the bulldozer? The answer was brute force and black powder.
- The Navvy’s Life: Thousands of "Navvies" (Railway Navigators) descended on Moor Row. They were a rough-and-ready army of Irish, Scottish, and Cornish labourers. They lived in "shanty towns" and later in the brick terraces of Penzance Street - so named because the Cornish miners brought their families and culture with them.
- The "Jumper" and the Blast: To create the deep cuttings you see on the C2C cycle path today, "shot-holers" used a 6-foot iron bar called a Jumper. They would rhythmically strike the rock to drill a hole, pack it with gunpowder, and run for cover.
- The "Barrow Run": This was the most terrifying part of the job. Once the rock was shattered, it had to be removed. Navvies would wheel heavy barrows up narrow wooden planks leaning against the cutting walls. A horse at the top would pull a rope to help them up. One slip meant a fatal fall into the rocky abyss below.
The Material: Wrought Iron vs. Steel
- The Early Lines: These were made of Wrought Iron. Iron rails were softer and wore out much faster than steel. Many components came from Barrow. The Barrow Haematite Steel Company was, for a time, the largest steelworks in the world. Rail chairs were supplied by Hannay and Clark of Barrow.
- The Steel Transition: It wasn't until the mid-to-late 1860s that railways began a massive program of "re-laying" their tracks with Bessemer Steel.
- World Leader: Workington became the world leader in rail production because of the very iron ore that was being mined around Moor Row.
The Weight Problem
The Local Connection
- 1850s: Moor Row exported ore to be made into wrought iron elsewhere.
- 1870s: Moor Row exported ore to Workington and Barrow to be made into Bessemer Steel, which was then sent back to Moor Row to replace the old, crumbling iron tracks.
The iron ore dug from the Montreal Mine or Jacktrees was sent to Workington, where it was smelted into steel at the Moss Bay Works.
That steel was then rolled into the very rails that were laid back down in Moor Row. The heavy "chairs" that held the rails to the sleepers were cast in the massive foundries of Barrow-in-Furness, and the complex signal levers and points were custom-made in Manchester and shipped by sea to Whitehaven.
The Keekle Viaduct: A Monument in the Mud
Perhaps the greatest feat was crossing the local rivers. The Keekle Viaduct, built in 1878, was the crowning jewel of the Moor Row network. It allowed the "Ironmasters' Line" to soar over the valley, bypassing the congested lower routes. It required thousands of locally fired bricks and enormous blocks of sandstone, all hauled into place using steam-powered cranes that were the "high-tech" wonders of their day.
| Iron Rail Chairs | Barrow-in-Furness (Hannay and Clark) |
| Switches & Points | Manchester (W. Barningham & Co) |
| Signaling Gear | Worcester (McKenzie & Holland) |
| Locomotives | Leeds (Hunslet) & Glasgow (Dübs & Co) |
| Timber Sleepers | Baltic Redwood (Imported via Liverpool, from Russia, Sweden, and Norway.) |
The Man in the Villa: John Sanderson
While the navvies lived in temporary huts or cramped terrace housing, the "Architect of the Iron Octopus" lived in a manner befitting his status. John Sanderson resided at Victoria Villa, a substantial stone residence in Moor Row built by the railway company specifically for its senior staff.
His home was a command center. Positioned with a clear view of the Moor Row junction and the sprawling engine sheds, Sanderson lived within earshot of the shunting locomotives and the constant clatter of haematite wagons. This proximity was vital - as the Engineer-in-Chief, he was effectively on call 24/7 to manage the crises of a railway built on shifting Cumbrian fells.
The census records of 1871 and 1881 reveal that the railway was truly a family affair. Living with John at Victoria Villa was the next generation of the "Sanderson Dynasty":
- George Sanderson The eldest son, serving as a Civil Engineer’s Assistant, helping his father survey the terrain for new mineral branches.
- Charles Sanderson Recorded as a Railway Apprentice, learning the mechanical "black arts" of steam within the Moor Row workshops.
- John Sanderson Jr. Also recorded as a Railway Apprentice, groomed to follow in his father's footsteps at the junction.
By 1881, John Sanderson had risen to become both Secretary and Engineer of the line. Having his sons living at home while apprenticed to the company ensured that the technical "DNA" of the junction stayed within the family. Today, while the trains have long since stopped, the villa remains as a quiet reminder of the era when the men who designed the tracks lived and raised their families right alongside them.
The Legacy of the Octopus
By the time the boom ended, the Moor Row network was so dense that a train passed through the junction every few minutes, 24 hours a day. The ground literally shook with the weight of the "Red Gold."
Today, the steam is gone, and the "tentacles" have been reclaimed by nature. The deep cuttings that navvies died to dig are now lush green corridors for cyclists and walkers. But if you look closely at the walls of the cuttings, you can still see the vertical drill marks from the jumpers - a permanent scar on the landscape left by the men who built the most important railway hub in West Cumbrian history.
The next time you walk the path near Moor Row, listen for the echo of the jumper - you are walking through a masterpiece of Victorian sweat and steel.
| Primary Rail Type | Bessemer Steel "Bullhead" (approx. 80 lbs per yard) |
| Main Contractor | Harrison Hodgson (Workington) |
| Junction Hardware | W. Barningham & Co, Manchester |
| Steepest Gradient | 1 in 44 (Rowrah Branch) |
| Key Structure | Keekle Viaduct (7-arch brick construction) |
| Modern Status | Part of the C2C (Coast to Coast) Cycle Route |
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| Creating A Railway Cutting Illustration |

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